MANUFACTURING TECHNOLOGY FOR HULL PRODUCTS

MANUFACTURING TECHNOLOGY FOR HULL PRODUCTS

DESIGN WORK

Carrying out design work using state-of-the-art development tools

CREATING SKETCHES AND 3D MODELS

The capabilities of our design department allow us to create a 3D model of a product in a short time. Practically proven optimal technical solutions will reduce the cost of the finished products without any losses in their functionality.

METAL CUTTING

High-precision metal cutting on an automated computer numerical control (CNC) machine - “TRUMPF”

INITIAL PROCESSING OF METAL SHEETS

Cutting of metal is performed on the newest laser press of the German Concern "TRUMPF". This makes it possible to manufacture products at high speed and with very high stability of quality.

GRINDING

Grinding of workpieces after metal cutting

GRINDING OF WORKPIECES AFTER METAL CUTTING

METAL BENDING

Metal bending on a sheet bending press machine

MANUFACTURING WORKPIECES OF FUTURE HULLS

Bending on an automatic panel bending machine of the German Concern "TRUMPF" makes it possible to eliminate operator errors, as well as to get the highest quality of finished products.

MOUNTING THE FASTENERS

Manual and semi-automatic mounting

MOUNTING THE FASTENING ELEMENTS

This is a very crucial moment in the production process. Semi-automatic complexes for mounting of pressing fasteners allow us to quickly and precisely perform all the manipulations necessary to mount the fasteners.

WELDING OPERATIONS

Welding metal fasteners

WELDING THE FASTENING ELEMENTS

Carrying out welding operations for internal hull elements

POWDER-POLIMER PAINTING

High-strength painting of finished hull elements

POWDER-POLYMER PAINTING OF ELEMENTS

In our production we use polymer paint only from leading European manufacturers. This allows us to ensure the quality of paint coating at the highest level. In the nearest future we want to install an automatic line for polymer painting. This way we can automate the painting process and significantly increase the output of finished products.

APPLYING OF PRINTED INFORMATION

Silk screen and pad printing

APPLYING SILK SCREEN AND PAD PRINTING

The capabilities of our equipment allow us to apply silk screen printing on all the necessary surfaces in one, two or three colors. An ultraviolet drying system allows us to significantly accelerate the process without any losses in quality.

ASSEMBLING AND PACKAGING THE PRODUCTS

PRODUCT ASSEMBLING AND PACKAGING

Assembling the products with quality control. Reliable individual and group packaging of finished products.